STEP 1
-
formwork is delivered to the site
Area = 74m²
Mass = 550kg
Volume = 4m³
- Start the erection of
- Panels are assembled by general labourers to form the mould/kit of the desired house
plan
STEP 2
- Internal panels are erected
- Window frames and block-outs (WinBloc) are positioned
- Mesh and reinforcing details are placed according to engineer specifications
- External panels are then erected
STEP 3
- Door frames and block-outs (DoorBloc) are positioned
- Erection of
completed (4 hours) with only four labourers
STEP 4
- Four labourers are needed to manually fill the wall cavity with 3.4m³ of an aerated
mortar mixture
- The pour is completed (2 hours)
FINISH: 5.00pm
STEP 1
-
formwork is removed
- Panel being moved weighs less than 30kg (3.84m² X 8kg/m²) and can immediately be
re-erected on the next foundation
- Removing the
formwork complete (2 hours)
FINISH: 9.00am
STEP 2
- The structure can be painted with a cementitious water based textured paint as soon
as
is removed
- Oil or water based paint can also be used at a later stage
STEP 3
- The walls are 1.5 to 2.0 mPa strong with an ultimate strength of 10 to 20 mPa, achieved
in 28 days, depending on the mix design of the mortar (C:W Ratio)
- Engineer certified roof is constructed
STEP 4
- Final finishing's, such as plumbing and electrical fittings, are completed
-
The structure is now ready for occupation
Production Cycle completed in an 8 hour day
Erect
Fill
Remove
formwork the next day
4 hours
2 hours
2 hours